Thermal mixing methods of forming a substantially relaxed and low-defect
SGOI substrate material are provided. The methods include a patterning
step which is used to form a structure containing at least SiGe islands
formed atop a Ge resistant diffusion barrier layer. Patterning of the
SiGe layer into islands changes the local forces acting at each of the
island edges in such a way so that the relaxation force is greater than
the forces that oppose relaxation. The absence of restoring forces at the
edges of the patterned layers allows the final SiGe film to relax further
than it would if the film was continuous.