A method and system for dynamically controlling and managing a fuel cell
system is provided. The method and system ensures that predetermined
operating parameters and conditions are met. This is achieved using
programmable on-board hardware that is already available in the fuel cell
system and does not require additional components. More specifically,
operating characteristics are measured such as the voltage of the weakest
cell, the stack output voltage, the stack output current, the current of
a battery being charged by the stack and/or the power of the stack. When
each of these measurements is taken, a determination is made to find the
load change that should be made in order to adjust the stack voltage to
achieve a desired goal. In particular, the load on the fuel cell system
can be varied by adjusting the duty cycle of the switches within a DC-DC
converter that is being operated by an associated microcontroller.
Measurements can also be used to measure methanol concentration and to
predict optimal points at which a dosing of additional fuel should be
delivered to the fuel cell system.