A non-aqueous route and process for preparation of boron nitride utilizing
aerosol assisted vapor phase synthesis (AAVS) wherein boron precursors
are nitrided in one or two heating steps, and wherein a boron oxide
nitride carbide intermediary composition is formed after the first
heating step and may be further nitrided to form resultant spheroidal
boron nitride powders including dense or hollow spheroidal particles that
are smooth, bladed, dense or hollow, have protruding whiskers, and are of
turbostratic or hexagonal crystalline structure, specifically wherein the
boron precursor is dissolved in a non-aqueous solution prior to
aerosolization.