The present invention provides a method for producing a UV induced
crosslinked foam in which a melt stream comprising a thermoplastic
polymer, a UV crosslinking agent and a photoinitiator is crosslinked by
exposing the melt stream to a source of UV light source prior to
extruding the melt through an extrusion die. Exposing the melt stream to
UV light causes the photoinitiator to become excited and react with the
crosslinking agent to generate a free radical. The thus generated free
radical reacts with the thermoplastic polymer to induce crosslinking in
the polymer. Crosslinking of the polymer can be done prior to extrusion
so that the crosslinking process can be carried out without additional
steps and/or without the aid of chemical crosslinking agents. The
invention also provides an apparatus for producing a crosslinked foam in
which the apparatus includes a UV chamber disposed between the extruder
and the die through which UV light can be introduced into the melt
stream.