There is described a one-piece friction body having a support and at least
one friction pad disposed thereon, based on friction materials containing
reinforcing fibers, thermoset binders and customary additives, in which
the at least one friction pad is joined to the support integrally and
positive-locking by means of reinforcing fibers penetrating the boundary
layer between the support and the friction pad. There is further
described a method of manufacturing this friction body, comprising the
steps of bonding together the friction materials containing reinforcing
fibers, thermosetting binders and customary additives for the support and
the at least one friction pad in the desired shape and arrangement,
needling the reinforcing fibers contained in the friction materials of
the composite in such manner that at least the reinforcing fibers of the
friction material of the at least one friction pad penetrate at least in
part the friction material of the support and of the other friction pad,
respectively, and curing the needled intermediate under heat and pressure
in a pressing mold corresponding to the friction body to be manufactured.