A corrosion-resistant alloy metal tube sheet used to construct a shell and
tube heat exchanger (50) for cooling fluids with sea water passing
through corrosion-resistant alloy tubes (25) contained in a horizontal
carbon steel outer shell (1) that are supported and sealed at each end by
passing them through holes (27, 30) in a carbon steel tube sheet (28, 31)
and axially aligned holes (36, 37) in alloy tube sheets (34, 35) that
cover and protect the adjacent interior carbon steel tube sheets from sea
water corrosion. The walls of the holes (27, 30, 36, 37) have at least
one annular groove (45, 46) and the ends of each tube are radially
expanded to form circumferential ridges (40, 41) on the outside of each
tube at a mating location with each of said annular grooves (45, 46)
where they are forcibly driven into the grooves to form a circumferential
joint having good mechanical strength and water tightness, thereby
eliminating the need for welding the external joint between the alloy
tube sheets and alloy tubes.