A miniature cooling device includes numerous improvements capable of
increasing the reliability and useful lifetime of the device, as well as
improving electrical power to cooling power conversion efficiency. The
improvements include a unitary DC motor shaft design that incorporates a
unitary mass flywheel into the shaft element and provides a solid shaft
cross-section for increasing magnetic flux density in the DC motor.
Additional improvements include a bend resistant flexible vane in the DC
motor to compression piston drive coupler, reduced dead space volume
within the compression cylinder, improved heat dissipation by a cylinder
head cover and an athermalized compressor design that provides uniformly
efficient operation over a wide range of operating temperatures. Further
improvements include fabrication and coating improvements that increase
the life of compression piston and compression cylinder wear surfaces.