A fuel cell stack (50) includes fuel cells (16, 18, 19) with anode and
cathode water transport plates (23, 31, 34, 37) having porosity of at
least 50%, thereby to significantly increase the amount of water stored
within the water transport plates when the stack is shut down, which
doubles the heat of fusion as the ice in the pores melts during a startup
following freeze. This extends the period of time before the water in the
pores reaches a hard freeze at -20.degree. C. from 180 hours to 280
hours. A controller (60) controls the bypass (55) of a heat exchanger
(54) to cause the temperature of the stack to reach a temperature
sufficient to raise the sensible heat of the stack by 20%-40% above what
it is with the fuel cell power plant operating steady state, prior to
being shut down, thereby increasing the hours required for the fuel cell
to cool down to 0.degree. C. in -20.degree. C. environment from 60 hours
to 90 hours, allowing easier startups when shut down for less than 90
hours.