A method of forming a piezo-resistive sensor, comprising a piezo-resistor,
a leadout resistor, and an insulator structure is provided. A
Silicon-On-Insulator (SOI) substrate is provided having an epitaxial
layer, a dielectric layer, and a bulk substrate layer. A mask layer is
formed on top of the epitaxial layer. The mask layer defines where the
piezo-resistor and leadout resistors are to be located by creating first
exposed portions of the epitaxial layer. A silicon dioxide layer
(SiO.sub.2) is grown in a Local Oxidation of Silicon (LOCOS) process for
a predetermined time on the first exposed portions based on the desired
thickness of the piezo-resistor, where the-piezo resistor is located
below the SiO.sub.2 layer. The thickness of the leadout resistor, and
therefore the parasitic leadout resistance, is determined by the original
thickness of the epitaxial layer and can be maintained independent of the
piezo-resistor thickness.