A method of making high performance friction materials with tailored
levels of a ceramic hard phase to achieve optimum thermal conductivity,
friction coefficient and wear performance of composite brake materials.
In accordance with one method of the invention specific end-use
application friction requirements are satisfied by tailoring the level of
carbon in a selected carbon/carbon preform, heat treating the
carbon/carbon composite preform, thereby affecting thermal conductivity
so as to optimize overall braking performance prior to ceramic processing
and by selecting an optimum level of ceramic hard phase to achieve
satisfactory friction disc wear life and friction characteristics of the
braking material.