A tribological debris analysis system alternately including a general
purpose computer used in conjunction with an imaging device and an
illumination delivery system, or a circuit board integrating an embedded
processor with the imaging device used in conjunction with the
illumination delivery system. The illumination delivery system includes a
bypass conduit connected to the machine under evaluation, an optical flow
cell, a pump for pumping a fluid through the optical flow cell connected
to the bypass conduit, and a laser for illuminating the fluid flowing
through the optical flow cell. The imaging device detects debris and
sends information representative of the debris to the general purpose
computer or the embedded processor. The general purpose computer or the
embedded processor classifies the debris according to size, generates
shape features of the imaged debris and identifies a type of object wear
based upon the shape features.