A miniaturized Schottky diode hydrogen and hydrocarbon sensor and the
method of making same is disclosed and claimed. The sensor comprises a
catalytic metal layer, such as palladium, a silicon carbide substrate
layer and a thin barrier layer in between the catalytic and substrate
layers made of palladium oxide (PdO.sub.x). This highly stable device
provides sensitive gas detection at temperatures ranging from at least
450 to 600.degree. C. The barrier layer prevents reactions between the
catalytic metal layer and the substrate layer. Conventional semiconductor
fabrication techniques are used to fabricate the small-sized sensors. The
use of a thicker palladium oxide barrier layer for other semiconductor
structures such as a capacitor and transistor structures is also
disclosed.