A gypsum cellulose fiber composite board having a cellulosic fiber layer
on at least one surface layer of the composite material is disclosed. A
continuous method for preparing the composite board is described wherein
a cellulosic fiber first slurry is deposited on a traveling web from a
head box to form a first cellulosic layer and a co-calcined gypsum and
cellulosic fiber second slurry is deposited to form a co-calcined gypsum
and cellulosic fiber second layer on the cellulosic first layer. If
desired a cellulosic fiber third layer is deposited or coated on top of
the co-calcined gypsum and cellulosic fiber second layer. A method
including laminating a layer of wallboard paper to at least one surface
of a co-calcined gypsum and cellulosic fiber composite panel is also
disclosed.