A method for producing a block having a flat bottom, a flat top which is
parallel to the bottom and sidewalls which extend between the bottom and
the top is disclosed. At least three cooperating mold parts are assembled
on a first plate to produce assembled mold parts having interior surfaces
which conform with the shape of the sidewalls of the block and flat,
coplanar tops and bottoms. The assembled mold parts are clamped together,
and a high slump concrete which is hardenable by hydration of cement
therein is charged and worked as required into close proximity to the
interiors of the mold parts and to the plate inside the mold parts. A
foamable composition capable of forming a body of a thermoset, closed
cell, urethane foam having a density of about 10 to 60 pounds per cubic
foot which fills the interior of the assembled mold parts above the
concrete therein is then charged, and a second plate is clamped over the
tops of the mold parts. Preferably, there are small openings between the
interior and the exterior of the mold through which excess water in the
concrete can flow without appreciable loss of cement or aggregate from
the mold.