A method for making a high-power fused collimator, and a fused collimator
made thereby, are provided. A fused collimator is provided that includes
an end of a stripped end portion of an optical fiber fused to a proximal
face of a silica lens. In an embodiment, a joint formed by the fiber end
and the silica lens proximal face is substantially surrounded with a
solder glass in a melted form. A cross-sectional area of the solder glass
decreases proximally from a distal edge adjacent the lens to a proximal
edge located along the fiber's stripped end portion. The solder glass is
permitted to harden, forming a fused collimator. In another embodiment, a
ferrule surrounds the fiber stripped end portion, and an adhesive is
applied to the ferrule's proximal face to surround the fiber. The
lens-ferrule joint is surrounded with solder glass, which is then
surrounded with a silica sleeve.