The invention provides a manufacturing process for MEA that enables
sufficient bond strength among an electrolyte membrane and electrode
substrates even when the electrolyte membrane comprises a heat-resistant
material such as an aromatic polymer.The process comprises pressure
bonding an electrolyte membrane with catalyzed electrode substrates to
form a membrane-electrode assembly, wherein a good solvent for the
electrolyte membrane is applied to at least one of facing surfaces of the
opposed electrode substrate and the electrolyte membrane prior to the
pressure bonding. The electrolyte membrane may comprise a sulfonated
aromatic polymer. The good solvent for the electrolyte membrane may be an
aprotic dipolar solvent.