The present invention provides an apparatus and methods for
flame-perforating polymeric films with an oxygen-enriched flame. One
embodiment of the apparatus includes a frame, a support surface attached
to the frame, where the support surface includes a plurality of lowered
portions, an oxygen-enrichment system for increasing the amount of oxygen
in the combustible mixture, a burner attached to the frame opposite the
support surface, where the burner supports a stable flame, and a film
contacting the support surface, where the flame of the burner is directed
towards the film to cause the film to be perforated. One embodiment of
the method of flame perforating a polymeric film includes igniting an
oxygen-enriched combustible mixture to form a stable flame, wherein the
flame generated by the oxygen-enriched combustible mixture provides more
uniform perforations.