A fully automated system and method for rapidly and reliably detecting the
ingestion of slag within the tip of a metal making lance. The system
utilizes a temperature sensor disposed adjacent to the inner surface of
the inner wall of a metal making lance tip. The sensor is in
communication with a control station. The control station is preferably
in operative communication with a valve for shutting off gas flow to the
lance and, optionally, at least one alarm, a coolant fluid shut-off
valve, and any other lance operation mechanisms as may be desired or
necessary when slag is detected by the sensor. The inner wall of the
lance tip is also preferably formed with a slag collecting reservoir for
collecting ingested slag and directing it toward the temperature sensor
for quick and reliable slag detection.