The automated fault diagnostic system operates on engine-compressor sets
with one vibration sensor per sub-group of engine cylinders and one
sensor per compressor cylinder. Vibration signals linked to crankshaft
phase angle windows ("VT") mark various engine events and compressor
events. In data-acquisition-learning mode, VT is stored for each engine
and compressor event per operating load condition, statistical process
control (SPC) theory identifies alarm threshold bands. Operator
input-overrides are permitted. If no baseline data is stored, the system
automatically enters the learn mode. To monitor, current VT are obtained
and current load condition is matched to the earlier load set and alarms
issue linking predetermined engine or compressor event to the over-under
VT. Baseline data, SPC analysis, alarms and monitoring are set for
crankcase flow, engine cylinder exhaust temperatures, ignition system
diagnostic messages. Compressor performance alarms use suction and
discharge temperatures and pressures.