In a vane-type camshaft phaser, one vane extends over a much larger
internal angle than the other two vanes. Because of its size and
strength, the large vane is the vane designated for contact with the
stator. The other vanes and lobes have extra clearance to prevent contact
regardless of rotor position. In one embodiment, a first surface of the
large vane engages a surface of a first adjacent lobe at one extreme
rotor rotation, and a second surface of the large vane engages a surface
of a second adjacent lobe at the opposite extreme of rotation. The
contact surfaces of the lobes and the vane may be equipped with hardened
wear pads. One or more wear pads may be machined to provide a desired
rotor displacement angle.