An improved method for synthesizing superabrasive particles provides high
quality industrial superabrasive particles with high yield and a narrow
size distribution. The synthesis method includes forming a substantially
homogeneous mixture of raw material and catalyst material or layers of
raw material and metal catalyst. A plurality of crystalline seeds is
placed in a predetermined pattern in the mixture or one of the layers to
form a growth precursor. The growth precursor is maintained at a
temperature and pressure at which the superabrasive crystal is
thermodynamically stable for a time sufficient for a desired degree of
growth. Advantageously, the patterned placement of crystalline seeds and
disclosed processes allow for production of various morphologies of
synthetic diamonds, including octahedral and cubic diamonds, and improved
growth conditions generally. As a result, the grown superabrasive
particles typically have a high yield of high quality particles and a
narrow distribution of particle sizes.