The invention provides an apparatus for forming a panel comprising a mesh
support and a transfer plate comprising at least one surface comprising a
plurality of pores having an average pore diameter of about 1200 microns
or less. The invention further provides a method comprising (i) forming
an aqueous composition comprising a fiber material, (ii) depositing the
composition onto a movable mesh support to form an entangled fiber
material containing water; (iii) removing at least a portion of the water
from the entangled fiber material, and (iv) transferring the entangled
fiber material from the movable mesh support by passing it over a
transfer plate, wherein the transfer plate comprises at least one surface
comprising a plurality of pores having an average pore diameter of about
1200 microns or less.