A miniaturized gas sensor including film type electrodes, and a solid
ionomer electrolyte, for the detection of toxic gases, i.e., carbon
monoxide, and other oxidizable or reducible gases and vapors is
described. The all-solid planar sensor cell has two or more film type
electrodes arranged on a non-conductive planar surface of a supportive
material. The electrodes are discrete and in intimate contact with the
same solid polymer ionomer membrane. The sensor cell contains no liquid
electrolyte and is operated in a potentiostatic or potentiodynamic mode.
The unique feature of the sensor cell is that high sensitivity to a
select gas or vapor is achieved by a novel three-phase contact area
design for a sensing electrode which is easily accessible to the gas
sample via small diffusion openings or holes that penetrate through the
solid polymer ionomer membrane layer above the sensing electrode. A
significant signal to background noise enhancement is achieved for these
film type sensor cells by processes that increase the three-phase contact
area.