A nonwoven fabric comprises continuous polymer filaments of 0.5 to 3
denier that have been hydroentangled in a complex matrix for
interconnecting filament loops, and that is otherwise substantially free
of knotting, or of otherwise wrapping about one another. A process for
making a nonwoven fabric comprises continuously extruding polymer
filaments of 0.5 to 3 denier onto a moving support, pre-entangling the
filaments with water jets, and entangling the filaments with a second set
of water jets on a three-dimensional image transfer device. An apparatus
for making a nonwoven fabric comprises means for continuously extruding
substantially endless polymer filaments of 0.5 to 3 denier onto a moving
support to form an unbonded web, a pre-entangling station for entangling
the web with a plurality of water jets, and a plurality of water jets for
final entanglement of the filament web on a three-dimensional image
transfer device. In another aspect of the present invention, plural
precursor webs, each comprising polymeric filaments, can be employed to
form a laminated nonwoven fabric.