A composite board comprising a core and a paper facer sheet adhesively
laminated to one face of the core, the core including a mixture of
perlite, binder, and cellulose fiber, the core being formed as a water
slurry with said perlite, binder and cellulose fiber being uniformly
distributed therein, the perlite being in an expanded state such that its
particles include internal voids and exhibit a density of about 5 to
about 15 pounds per cubic foot and being present in sufficient quantity
to occupy in bulk at least 50% of the volume of the core, on a weight
basis, the perlite and cellulose fiber combined forming at least 25% of
the weight of the core. The paper facer being laminated to the core with
a water-based adhesive applied across substantially the full area of the
facer, both the compressive strength of the perlite and tensile strength
of the cellulose fiber being utilized by operation of the binder such
that a relatively high nail-pull capacity in comparison to the weight of
the composite board is achieved and sag resistance is imparted to the
composite board when it is used for ceiling tile.