Articles, including fiberboard, are made from a pumpable, flowable slurry
including alpha-calcined calcium sulfate hemihydrate anchored in pores of
host particles, alpha-calcined calcium sulfate hemihydrate, a silicone
compound, magnesium oxide, and water. The magnesium oxide catalyzes the
reaction of the silicone compound into a silicone resin. In a preferred
method of making a water resistant fiberboard calcium sulfate dihydrate
is combined with the host particles and water to form a slurry which is
heated under pressure to calcine the calcium sulfate dihydrate to form
alpha-calcined calcium sulfate hemihydrate. After relieving the pressure,
a silicone compound and magnesium oxide are added to the slurry. The
slurry is dewatered to form a filter cake, which is then formed into a
desired shape and allowed to set.