An apparatus and method is disclosed for solving optimization problems
without the need to build mathematical models or rules. The inventive
method combines the structure of a single-loop feedback control system
and optimization search engine mechanisms. Running in real-time, a
Model-Free Adaptive (MFA) optimizer can automatically search for the
optimal operating point for a dynamic system when a parabolic
relationship exists between the input and output. The MFA optimizer
comprises a user-selected Min/Max setter to define the searching
objective, a process acting-mode search engine to determine if the
process is running in direct-acting or reverse-acting mode, a maximum
search engine and a minimum search engine to find the maximum or minimum.
This apparatus and method is useful in fuel-and-air ratio optimization
for combustion processes, yield optimization for chemical or biological
reactors, and operating efficiency optimization for coal or ore ball
mills.