Disclosed is a structure and method for tuning silicide stress and,
particularly, for developing a tensile silicide region on a gate
conductor of an n-FET in order to optimize n-FET performance. More
particularly, a first metal layer-protective cap layer-second metal layer
stack is formed on an n-FET structure. However, prior to the deposition
of the second metal layer, the protective layer is exposed to air. This
air break step alters the adhesion between the protective cap layer and
the second metal layer and thereby, effects the stress imparted upon the
first metal layer during silicide formation. The result is a more tensile
silicide that is optimal for n-FET performance. Additionally, the method
allows such a tensile silicide region to be formed using a relatively
thin first metal layer-protective cap layer-second metal layer stack, and
particularly, a relatively thin second metal layer, to minimize
mechanical energy build up at the junctions between the gate conductor
and the sidewall spacers to avoid silicon bridging.