Fuel cell systems and associated methods of operation are provided whereby
application of a fuel cell is coordinated with a fuel processor and a
hydrogen separator. One such method includes the following steps: (1)
operating a fuel processor to convert a hydrocarbon to reformate; (2)
reacting the reformate in a fuel cell to generate electrical power; (3)
supplying the electrical power to an electrical load, wherein the
electrical load has a power requirement threshold; (4) determining
whether the electrical power from the fuel cell is below the power
requirement threshold; (5) increasing a flow of reformate from the fuel
processor to the fuel cell when the electrical power from the fuel cell
is below the power requirement threshold; (6) flowing a portion of the
reformate from the fuel processor to a hydrogen separator; (7) storing
hydrogen from the hydrogen separator in a hydrogen storage vessel; (8)
monitoring an amount of hydrogen stored in the hydrogen storage vessel;
and (9) adjusting a proportional valve upstream from the fuel cell toward
a closed position when the amount of hydrogen in the hydrogen storage
tank is below a predetermined threshold to increase a proportion of the
reformate from the fuel processor that is flowed to the hydrogen
separator.