In assembling an SOFC fuel cell stack from a plurality of cassettes, the
mounting plate of one cassette is attached to, and insulated from, the
separator plate of the next-adjacent cassette by a peripheral dielectric
seal consisting of a ceramic coating and a metal braze. Materials
suitable for the ceramic coating include yttrium stabilized zirconia
(YSZ), zirconia toughened alumina, magnesium silicates such as the
mineral forsterite, magnesium aluminates, magnesium aluminosilicates and
lanthanum zirconate. The ceramic coating may be applied to the cassette's
outer surface in known fashion as by physical vapor deposition, chemical
vapor deposition, sputtering, and various methods of plasma spray. An
underlayer of alumina may also be used to provide a redundant layer of
electrical insulation.