A miniaturized gas sensor comprised of film type electrodes, on a
non-conductive supportive substrate, and in contact with a dry ionomer
electrolyte, for detection of toxic gases, i.e., carbon monoxide, and
other oxidizable or reducible gases and vapors and method of making same
is described. The all-solid planar sensor cell has two or more film type
electrodes arranged on a non-conductive planar surface of a supportive
substrate. Manufacturing the electrochemical sensor with dry ionomer
prevents electrode flooding and allows for improved response time upon
assembly. The sensor cell contains no liquid electrolyte and is operated
in a constant-voltage, potentiostatic or potentiodynamic mode. A high
sensitivity to a select gas or vapor is achieved by a three-phase contact
area design for a sensing electrode, which provides contact with the
solid ionomer electrolyte, as well as the gas sample via diffusion
openings or holes that penetrate through the supportive substrate.