A single step, in situ curing method for making gel polymer lithium ion
rechargeable cells and batteries is described. This method used a
precursor solution consisting of monomers with multiple functionalities
such as multiple acryloyl functionalities, a free-radical generating
activator, nonaqueous solvents such as ethylene carbonate and propylene
carbonate, and a lithium salt such as LiPF.sub.6. The electrodes are
prepared by slurry-coating a carbonaceous material such as graphite onto
an anode current collector and a lithium transition metal oxide such as
LiCoO.sub.2 onto a cathode current collector, respectively. The
electrodes, together with a highly porous separator, are then soaked with
the polymer electrolyte precursor solution and sealed in a cell package
under vacuum. The whole cell package is heated to in situ cure the
polymer electrolyte precursor. The resulting lithium ion rechargeable
cells with gelled polymer electrolyte demonstrate excellent
electrochemical properties such as high efficiency in material
utilization, high Coulombic efficiency, good rate capability, and good
cyclability.