A preferred embodiment provides, for example, a system and method of
integrating fluid media dispensing technology such as direct-write (DW)
technologies with rapid prototyping (RP) technologies such as
stereolithography (SL) to provide increased micro-fabrication and
micro-stereolithography. A preferred embodiment of the present invention
also provides, for example, a system and method for Rapid Prototyping
High Density Circuit (RPHDC) manufacturing of solderless connectors and
pilot devices with terminal geometries that are compatible with DW
mechanisms and reduce contact resistance where the electrical system is
encapsulated within structural members and manual electrical connections
are eliminated in favor of automated DW traces. A preferred embodiment
further provides, for example, a method of rapid prototyping comprising:
fabricating a part layer using stereolithography and depositing thermally
curable media onto the part layer using a fluid dispensing apparatus.