This invention provides a membrane-mediated electropolishing process for
polishing and/or planarizing metal work pieces. The work piece is wetted
with a low-conductivity fluid. The wetted work piece is contacted with a
first side of a charge-selective ion-conducting membrane, wherein the
second side contacts a conductive electrolyte solution in electrical
contact with a cathode. Current flow between the cathode and the work
piece electropolishes metal from the work piece. This process can be used
for both pure metals and alloys, and provides several significant
advantages over conventional electropolishing processes. This invention
also provides an apparatus useful in the membrane-mediated
electropolishing process.