A floor covering composite made from at least a fibrous outer layer and an
adhesive layer is disclosed. These layers are laminated and/or embossed
to form elevated areas and depressed areas. Within the depressed areas,
fibers from the fibrous outer layer are anchored by the adhesive layer
activated by the laminating and/or embossing process. Within the elevated
areas, the surface fibers of the fibrous outer layer are substantially
free from the activated adhesive, and are movable relative to each other.
Transitioning cluster areas are positioned between the depressed areas
and the elevated areas. Fibers from the fibrous outer layer are partially
bonded by the activated adhesive to provide some structural integrity to
the fibers in the elevated areas. The composite may further include a
backing layer, a gas permeable, liquid impermeable layer to allow the
composite to vent, but prevent liquid from penetrating to the backing
layer or to the substrate covered by the composite.