Particle formation in semiconductor fabrication process chambers is
reduced by preventing condensation on the door plates that seal off the
process chambers. Particles can be formed in a process chamber when
reactant gases condense on the relatively cool surfaces of a door plate.
This particle formation is minimized by heating the door plate to a
temperature high enough to prevent condensation before flowing reactant
gases into the process chamber. The door plate can be heated using a heat
source, e.g., a resistive heater, that is in direct contact with the door
plate or the heat source can heat the door plate from a distance by
radiative or inductive heating. In addition, the door plate can open to
allow loading and unloading of a wafer load. As it passes flanges near
the door plate, the wafer load can transfer heat to those flanges. To
prevent overheating, the flange is provided with a coolant-containing
channel having walls that are spaced from the flange by O-rings. The
spacing of the channel walls to the flange can be varied to vary the
amount of thermal contact and cooling achieved using the channels.