A stabilized emulsion is employed to produce shelf stable, controlled
release, discrete, solid particles or pellets which contain an
encapsulated and/or embedded component, such as a readily oxidizable
component, such as omega-3 fatty acids. An oil encapsulant component
which contains an active, sensitive encapsulant, dissolved and/or
dispersed in an oil is admixed with an aqueous component and a
film-forming component to form an emulsion. An antioxidant for prevention
of oxidation of the active, sensitive encapsulant, and a film-softening
component or plasticizer for the film-forming component may be included
in the emulsion. The emulsion is stabilized by subjecting it to
homogenization. The pellets are produced by first reducing the water
content of the stabilized emulsion so that the film-forming component
forms a film around the oil droplets and encapsulates the encapsulant. In
embodiments of the invention, the water content of the homogenized
emulsion may be reduced by spray-drying to produce a powder. In other
embodiments of the invention, after homogenization, the water content of
the emulsion may be reduced by admixing the emulsion with at least one
matrix material to thereby encapsulate the film-coated oil droplets
within the matrix material. After the water content of the emulsion is
reduced, a protective coating is applied on the film-coated oil droplets
to obtain pellets.