Staged crushing combined with water addition and mixing is practiced at
the mine site to prepare an oil sand slurry ready for hydrotransport.
More particularly, as-mined oil sand is crushed to conveyable size (e.g.
--24'') using a mobile crusher. The pre-crushed ore product is conveyed
to a dry ore surge bin. Ore is withdrawn from the bin and elevated to the
upper end of a slurry preparation tower having downwardly aligned process
components to enable gravity feed. The ore is further crushed in stages
to pumpable size (e.g. --4'') by a stack of crushers and water is added
during comminution. The ore and water are mixed in a mixing box and
delivered to a pump box. The surge bin and tower are relocatable.
Screening and oversize reject treatment have been eliminated to achieve
compactness and enable relocatability.