A method for producing polyphenylene sulfide (PPS) polymer, including
polymerizing reactants in a reaction mixture in a vessel to form PPS
polymer in the vessel, measuring values of operating variables of the
vessel and/or PPS process, and determining the amount of quench fluid to
add to the vessel based on the values of the operating variables. The
technique may rely on the vapor liquid equilibrium (VLE) of the mixture
to calculate the concentration of water existing in the reactor prior to
quench, and accounts for the effectiveness of the upstream dehydration
process and in the amount of water produced during the polymerization.
The technique is a striking improvement over the trial-and-error
estimation of the amount of quench water based on human operating
experience, and avoids direct measurements of the existing water
concentration in the reactor. The result is improved control of PPS
particle size and other properties.