A method of making efficient Integrated Diamond Carrier heat sink and
mounting structures usable typically to mount the solid-state laser bars
often employed for pumping high power lasers, for example. The disclosed
method forms the Integrated Diamond Carrier on a shaped sacrificial
substrate member by chemical vapor deposition growing of diamond on a
patterned substrate, made from for example silicon semiconductor. The
substrate serves as a mold and is etched away after Integrated Diamond
Carrier base plate formation leaving the freestanding diamond carrier.
Optically usable surfaces are achieved on the Integrated Diamond Carrier
through use of substrate crystal plane characteristics and an improved
deposition arrangement.