An LED light engine comprising a high thermal conductivity substrate
(e.g., a metal-clad PCB), a plurality of light-emitting-diode (LED)
semiconductor devices mechanically connected to the substrate, an outer
dike fixed to the substrate and surrounding at least a portion of the LED
devices, and a substantially transparent polymeric encapsulant (e.g.,
optical-grade silicone) disposed on the plurality of LED devices and
restrained by said outer dike. In one embodiment, the light engine
includes a reflector (e.g., a generally conic reflector) fixed to the
substrate to form the outer dike. In another embodiment, an optical
component (e.g., a lens, filter, or the like) is optically coupled to the
polymeric encapsulant disposed on the LED devices.