This invention discloses a process for synthesizing a hairy polymer
particle which comprises the steps of (1) polymerizing a vinyl aromatic
monomer by emulsion polymerization in an aqueous medium to produce core
particles, (2) recovering the core particles from the aqueous medium, (3)
dispersing the core particles in an organic solvent, (4) adding an
organo-lithium compound to the dried core particles in the organic
solvent to produce the hairless core initiator, and (5) utilizing the
hairless core initiator to initiate the anionic polymerization of a
conjugated diolefin monomer in an organic solvent to produce a solution
of the hairy polymer particles. The hairy polymer nanoparticles can then
be recovered from the organic solvent. These hairy polymer particles are
comprised of (1) a core which is comprised of a polymer of a vinyl
aromatic monomer and (2) hairs which are polymer chains of a conjugated
diolefin monomer, wherein the hairs are covalently bonded to the core.
The core is typically spherical in shape, has a diameter of less than
1000 nm, and is comprised of a crosslinked polymer of a vinyl aromatic
monomer. The hairy polymer particles of this invention are useful as
fillers in rubber compositions used in making articles of manufacture,
such as tires, hoses, power transmission belts, windshield wiper blades,
and the like.