A plasma etch process with in-situ backside polymer removal begins with a
workpiece having a porous or non-porous carbon-doped silicon oxide
dielectric layer and a photoresist mask on a surface of the workpiece.
The workpiece is clamped onto an electrostatic chuck in an etch reactor
chamber. The process includes introducing a fluoro-carbon based process
gas and applying RF bias power to the electrostatic chuck and RF source
power to an overhead electrode to etch exposed portions of the dielectric
layer while depositing protective fluoro-carbon polymer on the
photoresist mask. The process further includes removing the fluoro-carbon
based process gas and introducing a hydrogen-based process gas and
applying RF source power to the overhead electrode. The lift pins in the
electrostatic chuck are extended to raise the workpiece above the
electrostatic chuck and expose a backside of the workpiece to plasma in
the reactor chamber, so as to reduce polymer previously deposited on the
backside, until the polymer has been removed from the backside.