The invention is directed to a method of producing the material that is
unaffected by the low-temperature degradation, humidity-enhanced phase
transformation typical of yttria-stabilized zirconia, as well as of
yttria-stabilized tetragonal zirconia polycrystalline ceramic (Y-TZP).
Because of the high fracture toughness and high mechanical strength, this
class of materials is widely used, including as implants, such as for the
packaging material for small implantable neural-muscular sensors and
stimulators. The destructive phase transformation rate is dramatically
reduced by coating the surface of the Y-TZP component with dense alumina
by a physical vapor deposition process, preferably ion beam assisted
deposition.