The present invention relates to an apparatus for producing a deep-nested
embossed paper product comprising two embossing cylinders, each cylinder
having a plurality of protrusions on its surface. The protrusions on each
cylinder are disposed in a non-random pattern where the respective
non-random patterns are coordinated to each other. The two embossing
cylinders are aligned such that the respective coordinated non-random
pattern of protrusions nest together such that the protrusions engage
each other to a depth of greater than about 1.016 mm. The protrusions
each comprise a top plane and sidewalls, with the top plane and sidewalls
meeting at a protrusion corner. The protrusion corners of the protrusions
of the embossing cylinders of the apparatus of the present invention have
a radius of curvature ranging from about 0.076 mm to about 1.778 mm.