An improved mallet for percussive musical instruments comprises, in one
embodiment, a shaft (1100, 1200, etc.), an adapter or inner core (300,
1400), an elastomeric surrounding core (400), and an elastomeric core
overlay (1200). Optionally a cover (1300), or optionally two
simultaneously-wound layers of yarn or other wrapping material (1705,
1710) are attached over the assembly. The adapter or inner core and the
elastomeric surrounding core are formed together in molds (700, 900).
Yarns are wrapped either by hand or with the use of a wrapping machine
comprising a rotary motive source, a chuck (1810), and wrapping arms
(1825, 1830) for interweaving the layers of yarn. In an alternative
embodiment the adapter has a through-hole to permit extension of the
shaft through the adapter to near the top of the mallet head. Numerous
percussive sound effects are achieved by selection of the properties of
the adapter or inner core, surrounding core, overlay, and yarn layers.