A tool forms a threaded hole in a hydroformed part while the part remains
in a hydroforming die cavity and under pressure. The tool has a
hole-piercing end portion adapted on advancement of the tool to pierce
and form a hole in the part and an extruding portion adapted on continued
tool advancement to extrude an annular extrusion that extends into the
tube interior. An adjacent sealing portion of the tool seals the hole
during the ongoing advancement and extrusion of the annular extrusion so
that hydroforming fluid remains under pressure. A thread-forming portion
of the tool forms an internal thread within the annular extrusion upon
the continued advancement and rotation of the tool.