A catalyst manufacturing process includes heat treating an intermediate
catalyst composition that includes catalyst nanoparticles having catalyst
atoms in a non-zero oxidation state bonded to a dispersing/anchoring
agent. The catalyst nanoparticles are formed using a dispersing agent
having at least one functional group selected from the group of a
hydroxyl, a carboxyl, a carbonyl, an amide, an amine, a thiol, a sulfonic
acid, sulfonyl halide, an acyl halide, an organometallic complex, and
combinations of these. The dispersing agent can be used to form single-
or multicomponent supported nanocatalysts. The dispersing agent also acts
as an anchoring agent to firmly bond the nanocatalyst to a support.
Performing the heat treating process in an inert or oxidative environment
to maintain the catalyst atoms in a non-zero oxidation helps maintains a
stronger bonding interaction between the dispersing agent and the
catalyst atoms. This, in turn, increases the dispersion and/or
distribution of catalyst components throughout the supported catalyst.