A multi-layer process for producing structural cementitious panels,
includes, a. providing a moving web; b. one of depositing a first layer
of loose fibers upon the web and c. depositing a layer of settable slurry
upon the web; d. depositing a second layer of loose fibers upon the
slurry; e. embedding said second layer of fibers into the slurry; and f.
repeating steps c. through e. until the desired number of layers of
settable fiber-enhanced slurry in the panel is obtained. Also provided
are a structural panel produced by the present process, an apparatus
suitable for producing structural cementitious panels according to the
present process, and a structural cementitious panel having multiple
layers, each layer created by depositing a layer of settable slurry upon
a moving web, depositing fibers upon the slurry and embedding the fibers
into the slurry such that each layer is integrally formed with the
adjacent layers.