This present invention relates to a non-discarding sabot projectile
system. One embodiment of the present invention relates to coupling the
sabot to the core at one or both of an upper sidewall region and a bottom
region. The upper sidewall coupling between the sabot and the core
utilizes a keyed groove system in which the sabot is hooked into a recess
on the core. The bottom coupling between the sabot and the core utilizes
a lower member that extends below the core and through the sabot. The
lower member is configured to be punched to expand into the sabot. In
addition, a cup member is disposed on the sabot below the core. The cup
member scrapes carbon material off of the inside of the gun barrel as the
system is loaded. In addition, the cup member minimizes fouling and
improves accuracy by providing an additional seal between the sabot and
the barrel during operation.